products

Measurement and Control Systems

Non-Scanning

AccuProbe(TM)

Model 104TC

Multiple, Single Profile Scanning

Pro.Net(TM)

Pro.Max(TM)

Polar Profile Scanning

Systems - Non-scanning

AccuProbe(TM)
System - AccuProbe Single Point Measurement (Low Cost)
AccuProbe(TM) is a simple, stand-alone device that provides an accurate, continuous and reliable single-point basis weight measurement. It provides a continuous numeric readout and has several communication features allowing the customer to interface to peripheral equipment. It is provided with a single gamma backscatter (GBS) gauge, which is configurable to meet the needs of the specific measurement application.
	Features Low Cost Easy to set up Easy to use RS232 or RS485 Communication 4-20mA Analog Outputs Stored Product Recipes

Model 104TC
System - TC Series for Paper Makers
Traditionally, papermakers have positioned the “dry-line” to obtain the proper drainage on the wire. However, larger paper machines, elevated wires, steamy forming sections, and remote control room locations make dry-line monitoring difficult for operators. As top wires and additional fourdriniers are added the dry-lines can disappear altogether. The 104TC Fixed Point Gamma System when coupled with a 104 Sensor affords a simple and realistic means to monitor and control the basis weight or consistency of the sheet at many locations in the forming section. One or more sensors can be mounted before and/or after top wires, dandy rolls, multi-ply sheets, and gap formers depending on various paper machine configurations.
	Features Easy integration with DCS systems Exceptional long term stability Typical accuracy better than ±1% Easy installation & removal without interfering with paper machine operation Grade parameters stored in battery backed random access memory (RAM) Programmable security lock-out Wide variety of I/O options Hardened industrial design for 24-hour operation Touchscreen interface for ease of use Benefits Continuous indication of consistency at strategic locations on the wire Automatic closed loop control of consistency Improves formation Increases plybond & internal bond Monitor and control vacuum and drainage Improve runability & wet-end stability Refine & reduce losses at grade changes Improve press & dryer settings with auto/manual control Optimize top former/dandy roll performance Reduce two-sidedness Quantify the effect of table changes Evaluate forming fabrics

Model 5200
System - TC Series for Point Measurement Applications (5200)
Not everyone can afford a high-end multiple scanner system to measure and control coat weight. That's where NDC's 5200TC product measurement and control system might be just the right solution. The 5200TC System provides continuous, on-line measurement, using one to four fixed-point gauges. The 5200 software can compute up to three nets, making it ideal for coat weight measurement when a scanning system is unnecessary or too costly. A wide range of measurement sensors is supported, the most commonly used being the gamma backscatter sensor (GBS) and the IG710 near-infrared sensor.
	Features Rugged Mission Critical Design Easy to Use Color LCD Touchscreen Interface Measurement from up to Four Sensors Computation of up to Three Net Coats Product Recipe Storage Variety of Display Options Variety of Reporting Options

Systems - Multiple Profile Scanning and Single Profile Scanning

Pro.Net(TM)
System - Complex Product Measurements and Control (Pro.Net)
Pro.Net™ is an on-line web measurement and control system designed to provide complete product measurement and control capabilities for even the most complex process lines. Based on “mission critical” real-time electronics and open industry standard computer workstation and networking technology, this new system architecture combines state-of-the-art sensor technology with truly open industry standard hardware, software and networking capabilities. The Pro.Net system allows control of up to six synchronized scanning frames and up to 18 sensors on a single process line. Displays are fully configurable (with security features) and include 3D profile contour plots as well as more traditional profile and inline displays. A fully configurable touchscreen interface ensures ease-of-use and maximum flexibility. NDC's Pro.Net system employs several advanced computer technologies to benefit users including the Windows NT operating system family, TCP/IP networking and the JAVA programming language. Pro.Net enables users to set-up and troubleshoot remotely, and view multiple process lines from a centralized workstation. Pro.Net includes an industrialized computer sub-system and uses industry-standard hardware.
	Features 21” high resolution touchscreen interface with 1600 x 1200 pixel resolution Control of up to six scanners and 18 sensors, with multiple configurable control loops Industry-standard workstation hardware Configurable displays Multiple process line viewing from any workstation High performance real-time database Java programming for portability and ease of customization Network accessible data through any PC Multiple level security Compatible with other software using OPC protocol Integrated network printing Mark conforms to EC directives Upgradeable from existing 6000 and 8000 systems Configurable reports using Microsoft Windows applications Full redundancy (up to 3 scanners) – operate system as 8000 if PC/network fails Faster line start-up Improved quality Increased yield and reduced scrap Rapid payback Remote set-up and diagnostics Improved “fail-safe” operation

Model 8000
System - Multiple Scanner/Sensor Measurement and Control (8000)
The NDC Model 8000 is a moderately priced scanning system that can control one to four synchronized scanners, and/or one to eight single-point sensors. The 8000 is a full-featured product measurement and control system designed to handle all but the most complex web production processes. Based on a “mission critical” industrial PLC-style computer with no hard drive or other moving parts, the 8000 provides bullet-proof reliability combined with a full range of PC connectivity tools. All functions, settings, and controls are implemented through a large 17-inch, color LCD touchscreen. Displays are available in other languages such as French, German, Chinese, Japanese, Italian and Spanish, and it is possible to switch from one language to another "on the fly".
	Features Control of one to four synchronized scanners Same Spot Measurement (multi-sensor/scanner) High-resolution 17-inch color LCD monitor Touchscreen controls Recipe storage Advanced streak detection Automatic screen printing Roll defect mapping Multi-language displays Compatible with plant networks Optional pattern recognition and/or lane software Optional speed, side-to-side, and center zone MD controls Optional APC (auto profile) controls Optional SPC/SQC Optional OPC or DDE two-way communications with a host computer Typical Displays: Last scan profile Composite profile of “N” scans Machine direction profile Last 100 scans Trend: maximum, minimum and average of “N” scans (similar to X-bar and R charts) Roll profile Display zones Streak detect profile

Pro.Max(TM)
System - Product Measurement and Control and Process Supervision (Pro.Max)
A system family that combines the Mission Critical design philosophy of traditional NDC systems with the power and flexibility of Wonderware(TM) and Windows XP(TM), providing complete linewide process and product management on a stable and reliable control platform. By combining Wonderware HMI software with NDC's Mission Critical MicroBRIC, we are able to offer the most reliable, bullet-proof system in the industry. The Pro.Max system offers the easy to use interfaces our customers have come to expect, with the unlimitted capabilities of a PC based system, including recipe storage, data archiving, and remote operation.
	Features Mission Critical MicroBRIC Wonderware InTouch HMI User Interface Product/Process Supervisory and Analytical Tools Modular - Start with a Model 6000 or 8000 and Upgrade to Pro.Max Later Scan up to Eight Sensors on Four Scanners

Systems - Polar Profile Scanning

Model 5100
System - TC Series for Blown Film Applications (5100)
For over three decades, NDC Infrared Engineering has helped manufactures achieve their thickness uniformity objectives with field-proven, reliable measurment and control systems. The Model 5100 Blown Film System is one of those systems. As with all of NDC's system, you will receive the most rugged, reliable system in the industry. Our easy to use operator interfaces allow operator and engineers to access their information needs with little difficulty. With the addition of our control options, our users see a reduction in thickness variation from 40% to 60%. This equates to savings in production costs and increased profitability.
	Features Rugged Mission Critical Design Easy to Use Touchscreen Interface 15 Different Language Display Options Large Product Recipe Storage Variety of Display Options Variety of Report Options

Model 4100
System - TC Series for Pipe Extrusion Applications (4100)
The NDC Model 4100TC is an accurate and reliable gauging and control system for on-line measurement of pipe wall thickness. The system features rugged industrial design for mission critical applications requiring maximum "up time". The Model 4100TC features a high resolution color LCD display with touchscreen control interface for ease of use and understanding unmatched by other systems. The operator can access all functions of the system via the touchscreen, i.e. rotator control, target settings, recipes, alarms, reports, auto control set-ups and profile display selections. Typical Displays Polar profile Segment average display (4-32 segments) Linear layflat profile Machine direction (in-line) profile Trend data for scans or time Histogram Typical Reports Job Coil Shift Time
	Features Patented sensor mount assures accuracy Easily adjusts for different diameters Insensitive to changes in temperature, grade, color, etc. Compact, rugged industrial design Touchscreen interface Programmable alarms and selectable activation delays Product recipes stored in memory Options Automatic control of puller or extruder speed